How Do You Make A Slot In Wood
Drill a hole through your lumber in one corner of your slot. If possible, use a drill bit that matches the width of your slot. For wide slots, you may want to start with a narrower bit and work your way up to avoid splitting the wood. Drill a second hole in the opposite corner of your slot. Use the same drill bits you did for the first hole. Place the wood in the miter box with the cut mark lined up with the appropriate slot for the angle, or for a straight cut. Place the saw blade in the slots and line it up with the mark. One way to do this is to make a mark on the end of the board at the depth you want the drill to go. Then, position the drill bit against the end of the board, and lower the plunge depth until it lines up with the line you drew. The thickness of wood you're using and the depth of the slot you want determine the plunge depth.
How To Make A Deep Slot In Wood
In woodworking a slot is a channel usually made to receive another piece. It is either designed to be a tight fit to hold something together like shelving or T&G flooring, or a sliding fit to permit things to move. A little research on vocabulary will tell us that a dado is a slot cut across the grain of the wood whereas a groove is a slot cut with the grain.
Wood on wood sliding fits often get sticky because of expansion and contraction. Never use soap to get a slot to slip better because soap attracts and absorbs moisture and will end up making matters worse. Paraffin or candle wax is the right lubricant because it will not soak into the wood but will lubricate.
If you want to actually adjust the width of a slot to make it slip more easily you can make minor adjustments by sanding the edge with a fingernail file -- a great shop accessory. This is good sandpaper on a rigid board. If you want to do it mechanically, there is no better tool than the FEIN MultiMaster Oscillating Tool, a tool that does not rotate but simply oscillates in a vibrating type of action and has many blade choices from Japanese style wood cutting, to metal cutting, to polishing, sanding and grinding tools. For this task I would use the rigid carbide coated grinding blade for a square edge and total control. Yes I sell this tool and all of its blades in my store simply because it is difficult to find in stores and it has become one of my primary working tools.
People often ask me what is the best way to make slots in the first place as so many tools can accomplish this task. I prepared a comparative chart to see the differences in the primary speciality tools for making slots. The router with a good straight guide will make the most accurate and square slots. The traditional Chipper & Cutter stacked blade combination is a close second, except that its outer blades make a slight indentation in the bottom of the cut to prevent splintering. The convenient wobble washer will make a square cut at one width and at all other sizes it will create a curved bottom. Both of these saw blades make good quick utilitarian cuts for rough work but neither are really good enough for furniture grade joints where the bottom of the cut will be visible on the edge of the wood. Only a massive fixed dimension dado blade will make a cut equivalent to the router, but it is only really designed for making grooves, slots that go with the grain of the wood.
How To Make A Coin Slot In Wood
You can make slots with repeated passes of a table or radial arm saw and clean them up with a chisel, or for a job a good as the router, you can cut the exact width and rough out the depth with a saw blade and finish off with the original hand router. Yes, they still make hand routers, that strange bottom smoothing hand plane you see with the hooked blade that drops down to a controlled depth.